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Resources

Guides for plant heads, project engineers and buyers

Practical, no-fluff guides on planning plants, designing lines, budgeting machines and buying equipment well.

Guides

Practical guides for plant and project engineers

Plant setup

Manufacturing plant setup in India: a 12-step engineering checklist

From demand and takt to utilities, equipment, commissioning and ramp-up — the decisions that decide whether a new plant hits its SOP date.

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Machines

What does a special purpose machine cost in India? The real cost drivers

The ten factors that decide SPM cost, how to cut cost without hurting performance, and a simple payback test.

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Capacity planning

Greenfield vs brownfield: how to decide where to add capacity

A side-by-side comparison of time, cost, disruption and risk, plus the ready-built shed option common in NCR.

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Line design

Assembly line design: takt time, line balancing and layout

Takt time, work content, station count and balance efficiency — worked through step by step, plus conveyor and layout choices.

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Buying equipment

How to write an RFQ for an SPM, fixture, conveyor or assembly line

The ten sections every equipment RFQ needs, a reusable template and a method for comparing quotes fairly.

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Cost

What does an assembly line cost in India? Cost per station explained

Cost per station, the seven things that move it, and how to compare quotes that exclude different scopes.

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Selection

Belt, roller, slat or pallet: choosing the right conveyor

What each conveyor type is actually good at, where each one fails, and the six questions that decide the choice.

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Safety

Machine guarding: standards, safety distances and what it costs

Which standards apply, how safety distances are actually calculated, guard and interlock selection, and realistic cost bands.

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Quality

Poka-yoke: designing error-proofing that actually prevents defects

The four levels of error-proofing, choosing detection methods, interlocking stations, traceability, and what it costs per station.

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Capital decisions

Retrofit or replace? How to decide what to do with an ageing machine

The five tests that settle retrofit versus replacement, realistic retrofit costs and scopes, and the risks buyers underestimate.

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