Discipline 02
Manufacturing — fabrication, machining, assembly and panel build
The build stage converts a frozen design into a machine that runs. Structures are fabricated, tooling is machined and hardened, panels are built and wired, pneumatics are piped, and the whole system is assembled and run before it is allowed near your plant.
At a glance
- Covers
- Fabrication, machining, assembly, panels, wiring, pneumatics, integration
- Built to
- Released drawings and approved-makes list
- Inspection
- Stage checks against drawing, then full system run
- Proving
- Machine run with your parts before dispatch (FAT)
- Traceability
- Material and process records for critical items
What it covers
Fabrication, machining, assembly and panel build
A drawing is not a machine. Between them sit fit-up, weld distortion, machining tolerance, panel layout, cable routing, air preparation and a hundred assembly decisions that decide whether the equipment is maintainable in three years.
We control that stage against the released drawing rather than against memory: stage inspections at fabrication and machining, panel checkout before power-up, and a complete system run with your parts before anything is dispatched.
Capabilities
The seven capabilities inside manufacturing
Each one is a scope you can buy on its own, or combine into a turnkey contract.
Fabrication
Cutting, forming, welding and stress relief where the duty needs it, machined mounting faces on structures that carry alignment, and finishing to the specification — powder coat, paint system or plating.
You receiveInspected structures with weld and material records on critical items
Machining
Turning, milling, grinding, hardening and surface treatment for the parts that set accuracy. Locators, nests and pressing tools are made from hardened, replaceable material so a worn contact face is a spare, not a rebuild.
You receiveDimensionally verified components, inspection reports on request
Assembly
Building to the GA, aligning and shimming, setting guides and drives, mounting sensing, and dressing cables and hoses so that they survive motion and can be traced during maintenance.
You receiveAssembled machine, aligned and set, ready for wiring and proving
Electrical Panels
Panel layout for heat and access, component selection from your approved makes, ferruled and labelled wiring, earthing and interlocks, and a continuity and insulation checkout before power-up.
You receiveBuilt panel, as-built schematic, I/O list, test checklist
Controls Wiring & Field Cabling
Cable routing and tray work, drag chains on moving axes, sensor and actuator terminations, labelling that matches the schematic, and segregation of power and signal so that noise does not become an intermittent fault.
You receiveWired machine, loop-checked I/O, labelled terminations
Pneumatics & Hydraulics
FRL and air-preparation sizing, valve and cylinder selection, flow control for cycle time, cushioning to protect the tool, pressure switches where force matters, and hydro-pneumatic or hydraulic power packs where the force demands it.
You receivePiped and set circuit, pneumatic schematic, pressure settings
Integration
The step most often left to the site: making the machine, its conveyor, its robot, its tester and its data all behave as one. Interfaces are engineered on paper first, then proven on our floor before dispatch.
You receiveA complete system run and proven as one, not as parts
Deliverables
What you receive
- Machine or line built to the released drawing pack
- Stage inspection records on fabrication and machined tooling
- Built and checked control panel with as-built schematic and I/O list
- Loop-checked wiring with labelling that matches the drawings
- Pneumatic and hydraulic circuits set and documented
- Complete system assembled, run and proven before dispatch
- Bought-out components from your approved-makes list
- Spares and wear-parts list with makes and part numbers
Other disciplines
The rest of the scope
Any one discipline can be bought alone. Combined, they become a single contract with one party accountable for the output.
Where it applies
Solutions that use manufacturing
Special Purpose Machines
Application-specific SPMs for pressing, riveting, drilling, screwing, marking and dispensing — proven at FAT.
Learn moreWelding Fixtures & Jigs
Manual, pneumatic and robotic welding fixtures, BIW fixtures and checking gauges designed from your datums.
Learn moreConveyor Systems
Belt, roller, pallet, slat, chain and overhead conveyors sized from duty and integrated with stations.
Learn moreWorkstations, Racks & Trolleys
Ergonomic and ESD workstations, pipe-and-joint flow racks, kitting trolleys and tool boards.
Learn moreFAQ
Manufacturing: common questions
Do you manufacture in-house or subcontract?
Mecwerx takes single-point responsibility for the whole scope. We engineer, build, inspect, prove, install and commission under one contract, and we are the only party accountable to you for the result, the schedule and the warranty.
Can we witness the build?
Yes. Stage visits during build are welcome, and the FAT before dispatch is designed to be witnessed — the machine runs with your parts and you sign the cycle time and quality result before it leaves.
Will you use our approved makes?
Yes. Bought-out selection follows your approved-makes list for PLC, drives, pneumatics, sensing and electricals. Where a make on the list cannot meet the duty we tell you before ordering, not after.
What about spares after handover?
The handover pack includes a spares and wear-parts list with makes and part numbers, so your stores team can buy directly rather than depending on us for a consumable.
Start a project
Hand over your production challenge.
Tell us what the line has to produce, where, and by when. We will come back with a scoped approach, a realistic timeline and the questions that matter — usually after a site visit or a drawing review.
- +91 85959 55435 · Mon–Sat, 09:00–18:00
- WhatsApp an engineer
- info@mecwerx.com
- Detailed RFQ with drawings (PDF, DWG, STEP)