Turnkey plant engineering · Greater Noida (NCR) · Pan-India execution +91 85959 55435info@mecwerx.comWhatsApp

Capabilities

What Mecwerx can engineer, build, automate and commission

Four disciplines and twenty-eight named capabilities under one contract — so a production system is designed, made, proven and installed by the same accountable team, instead of being assembled from separate orders.

Capability snapshot

Disciplines
Engineering · Manufacturing · Automation · Execution
Capabilities
28 named capabilities across the four
Platforms
Siemens, Mitsubishi, Allen-Bradley, Delta, Omron
Coverage
Greater Noida (NCR) base · Pan-India execution
Governance
Stage gates, FAT/SAT, documented handover

Discipline 01

Engineering

Everything that decides whether a production system works is settled here: the flow, the takt, the station content, the machine concept and the fixture datums. We freeze it on paper, review it with your team, and only then cut steel.

7 capabilities · each available on its own or inside a turnkey contract

Mechanical Design

Machines, fixtures, conveyors, structures and guarding designed for the duty they will actually see.

3D CAD

Every machine, fixture and line modelled in 3D before fabrication starts.

Plant Layout

Block, equipment and utility layouts that make the material flow obvious.

Process Engineering

Turning a part drawing into a process that holds the characteristic that matters.

Line Balancing

Station content set against takt, not against guesswork.

Fixture Design

Welding, assembly and checking fixtures designed from your datums.

Machine Design

Special purpose machines designed around one operation and one result.

Discipline 02

Manufacturing

The build stage converts a frozen design into a machine that runs. Structures are fabricated, tooling is machined and hardened, panels are built and wired, pneumatics are piped, and the whole system is assembled and run before it is allowed near your plant.

7 capabilities · each available on its own or inside a turnkey contract

Fabrication

Frames, bases, tables, guarding, hoppers, chutes and conveyor structures.

Machining

Tooling plates, locators, nests, bushes, shafts and precision components.

Assembly

Mechanical assembly of machines, stations, conveyors and workstations.

Electrical Panels

Control panels designed and built to the schematic and your plant standard.

Controls Wiring & Field Cabling

Field wiring that a maintenance team can follow at 2 a.m.

Pneumatics & Hydraulics

Air preparation, valving and actuation sized for the cycle, not just for the stroke.

Integration

Bringing mechanical, electrical, controls, robots and instruments into one system.

Discipline 03

Automation

Automation earns its place when it removes variation, proves quality or removes a real cost — not when it adds a screen. We build it on the platform your plant already supports, and we hand over the programs so you are never locked to us.

7 capabilities · each available on its own or inside a turnkey contract

PLC

Machine and line logic on the platform your plant standardises on.

HMI

Operator screens built for the person on the shift, not for the demo.

Robotics

Robot and cobot cells for welding, handling, palletising and dispensing.

Vision

Inspection and guidance where a sensor cannot see enough.

Sensors

The sensing that turns a movement into a proven operation.

Traceability

A record that a specific part passed a specific operation.

Safety Systems

Guarding and safety circuits designed from a risk assessment, not added afterwards.

Discipline 04

Project Execution

Equipment delivered is not output achieved. This discipline covers everything between a machine leaving the build floor and your line holding its target rate with your operators running it.

7 capabilities · each available on its own or inside a turnkey contract

Site Survey

Measuring what is actually there before the equipment is made to fit it.

Installation

Rigging, erection, alignment and hook-up on your floor.

Commissioning

Bringing the system to life, safely and in the right order.

FAT

Factory acceptance — the machine proves itself before it ships.

SAT

Site acceptance — the same proof, on your floor, in your conditions.

Ramp-up

Staying until the rate is stable, not until the machine turns on.

Training

Operators and maintenance trained on the delivered system, not on a generic manual.

Capability matrix

The twenty-eight capabilities, in one table

Buy one capability, one discipline, or the whole scope under a single contract.

DisciplineCapabilities it coversPage
EngineeringMechanical Design, 3D CAD, Plant Layout, Process Engineering, Line Balancing, Fixture Design, Machine DesignDetail
ManufacturingFabrication, Machining, Assembly, Electrical Panels, Controls Wiring & Field Cabling, Pneumatics & Hydraulics, IntegrationDetail
AutomationPLC, HMI, Robotics, Vision, Sensors, Traceability, Safety SystemsDetail
Project ExecutionSite Survey, Installation, Commissioning, FAT, SAT, Ramp-up, TrainingDetail

Tools & platforms

What we design and build with

We stay make-agnostic and work to your plant standard, so your maintenance team can support the system after handover.

Design

3D CAD for machines and fixtures, AutoCAD for layouts and schematics, structural checks where loads demand it

Controls

Siemens, Mitsubishi, Allen-Bradley, Delta, Omron PLC/HMI platforms; servo and VFD drives

Automation

Industrial robots and cobots (make-agnostic), vision systems, RFID and barcode traceability

Pneumatics & sensing

Festo, SMC, Janatics; Keyence, SICK, IFM, Omron sensing and measurement

Testing

Leak testers, load cells, torque transducers, displacement sensors, data logging to CSV/SQL/MES

Communication

Profinet, EtherNet/IP, Modbus, OPC UA for machine-to-system data

Standards

What we design around

  • Machine safety risk assessment on ISO 12100 principles, with guarding and safety circuits designed from it
  • Documentation packs that support IATF 16949-driven customer audits
  • Error-proofing (poka-yoke) and verification designed at the station, not added later
  • Traceability of critical characteristics — torque, force, leak rate, test results
  • Dimensional verification of fixtures and first-off parts, with CMM reports on request
  • Electrical work to applicable IS/IEC practice with tested earthing and interlocks
Front-view drawing of a special purpose machine with fixture, slide unit, guarding, HMI and stack lightFIXTURE / NESTSERVO / PNEUMATIC SLIDEGUARDINGHMIFOOTPRINT AS PER CELL LAYOUT
Machine build and validation — schematic

Coverage

Where we execute

Engineering and build are managed centrally from Greater Noida (NCR). Site teams mobilise for installation, commissioning and ramp-up anywhere in India.

How we execute

Six stages, six gates

Study, engineer, build, install, commission, stabilise — each closed by a gate you sign off, with FAT before dispatch and SAT on your site.

FAQ

Capabilities: common questions

Do you manufacture in-house or subcontract?

Mecwerx takes single-point responsibility for every project: we engineer, build, inspect, prove, install and commission under one contract, and we are the only party accountable to you for the result, the schedule and the warranty.

Which design and control platforms do you work with?

We design in standard 3D CAD and work with the control platforms your plant standardises on — Siemens, Mitsubishi, Allen-Bradley, Delta or Omron — plus the pneumatic, sensor and robot makes on your approved list.

Can you work to our corporate engineering standards?

Yes. Customer standards for makes, safety, documentation formats, labelling and colour codes are applied from the design stage and checked at FAT.

Can we buy one discipline without the rest?

Yes. A layout study, a fixture design pack, a PLC retrofit or an installation-only scope are all taken as standalone assignments. The disciplines are combined when you want one contract for the whole system.

What is the largest scope you take on?

Scopes range from a single fixture or machine to a complete plant with multiple lines, utilities coordination, installation and ramp-up. For larger programmes we phase engineering, build and installation so capital and risk stay controlled.

Start a project

Hand over your production challenge.

Tell us what the line has to produce, where, and by when. We will come back with a scoped approach, a realistic timeline and the questions that matter — usually after a site visit or a drawing review.

Get a quick technical response

Share the basics — an engineer will call you back within one working day.

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