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Product · Conveyors

Pallet and free-flow conveyor systems

Workpiece pallets circulating on free-flow or chain conveyors, with stoppers, lift-and-locate units and identification — the backbone of precision assembly lines that need repeatable positioning and traceability.

At a glance

Pallet sizes
Product-specific, with locators and part nests
Transport
Free-flow chain, belt or roller pallet conveyor
Positioning
Stopper + lift-and-locate for ±0.1 mm-class repeatability
Identification
RFID tag or QR per pallet
Lead time
Indicative 10–16 weeks from design freeze

Overview

Pallet & Free-Flow Conveyors built to your application

When stations must work on a part that is precisely located — pressing, screwing, dispensing, testing — the product should not be handled at every station. A workpiece pallet carries the part through the line, and each station lifts, locates and clamps the pallet to a known position.

Because every pallet carries an identity, the line can also decide what to do with each unit: which variant to build, which test to run, and which results to record against the serial number.

Full service: Conveyor Systems

Top view of an assembly line conveyor with stations and operators on both sidesST01ST06ST02ST07ST03ST08ST04ST09ST05ST10TAKT = AVAILABLE TIME ÷ DEMANDLINE BALANCING · WORK CONTENT PER STATION ≤ TAKT
Pallet & Free-Flow Conveyors — schematic

Variants

Types of pallet & free-flow conveyors we build

Free-flow pallet conveyor

Pallets ride on accumulating chains and stop at stations without stopping the line.

Twin-track belt pallet line

Compact, quiet transport for light pallets in electronics and EV assembly.

Two-level circulation

Empty pallets return on a lower level to save floor space.

Manual flow line

Low-cost pallets on roller tracks for early-volume production.

Specification

Technical specification

Typical build parameters. Final specifications are fixed with you at design freeze.

PalletMachined base plate with hardened locators and product nest, anti-static options
CirculationSingle-level loop, two-level with lifters, or straight line with manual return
PositioningPneumatic stopper, damper and lift-and-locate unit at each working station
IdentificationRFID read/write or QR code with station readers
ControlsPLC with station interlocks, part routing and data logging to MES
OptionsBypass lanes, rework loops, lift units between levels, manual load/unload stations

Scope of supply

What is included

  • Pallet design with nest and locators
  • Conveyor loop with stoppers and lift-and-locate units
  • Identification hardware and station readers
  • PLC program, routing logic and data export
  • FAT with your parts, installation and commissioning

Need this quoted?

Send the part drawing or a photo with your volume and cycle time. An engineer responds within one working day.

FAQ

Pallet & Free-Flow Conveyors: common questions

Why use pallets instead of moving the part directly?

Pallets give each station a repeatable datum, protect the part, allow identification and traceability, and let stations be automated later without redesigning the line.

How accurate is the pallet positioning?

With a stopper and lift-and-locate unit, working repeatability in the ±0.05–0.1 mm class is achievable, which suits pressing, screwing and dispensing stations.

Can we add stations later?

Yes. We design the loop with space and utilities for future stations so the line can be automated in phases.

Start a project

Hand over your production challenge.

Tell us what the line has to produce, where, and by when. We will come back with a scoped approach, a realistic timeline and the questions that matter — usually after a site visit or a drawing review.

Get a quick technical response

Share the basics — an engineer will call you back within one working day.

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