Representative scopeTier-1 supplier
Pneumatic weld fixtures for a two-wheeler frame programme
Fixture set for a new frame and swing-arm programme, sized for a fixed launch date.
- Scope
- Datum study, 3D design and build of pneumatic weld fixtures with part-presence sensing, plus checking fixtures
- Deliverables
- Fixtures, locator schedules, trial-part dimensional reports, re-certification checklists
- Indicative
- 8–12 weeks from design freeze
Representative scopeComponent manufacturer
Axle sub-assembly line with torque traceability
Semi-automatic line converting a bench-based process into a balanced, error-proofed line.
- Scope
- Line balancing, pallet conveyor, press-fit SPM, DC nutrunners with torque-angle logging, end-of-line check
- Deliverables
- Line, PLC/HMI programs, error-proofing validation, SOPs and training
- Indicative
- 4–6 months from design freeze
Representative scopeEV two-wheeler
Battery pack assembly line for a two-wheeler EV maker
Semi-automatic pack line moving from bench assembly to balanced flow with traceability.
- Scope
- Line balancing, ESD workstations, torque-monitored screwing, pack trolleys, EOL test station, data logging
- Deliverables
- Line, test station, traceability data hand-off, SOPs and training
- Indicative
- 3–5 months from design freeze
Representative scopePack manufacturer
Enclosure leak test and EOL test benches
Test benches that stop sealing and functional defects before dispatch.
- Scope
- Sealing fixtures, pressure-decay leak testing, functional test integration, serial-wise data logging
- Deliverables
- Test benches, validation with master parts, calibration schedule
- Indicative
- 10–14 weeks from design freeze
Representative scopeConstruction equipment
Boom and arm weld fixtures with positioners
Fixtures and positioning to control distortion and improve welder access on large weldments.
- Scope
- Datum study, heavy fixtures with hydraulic clamping, head-and-tailstock positioners, weld-sequence support
- Deliverables
- Fixtures, positioners, dimensional reports, operator instructions
- Indicative
- 10–16 weeks from design freeze
Representative scopeTractor manufacturer
Converting bay assembly to a slat-conveyor line
Moving from bay assembly to a paced line with lifting aids and line-side supply.
- Scope
- Line study, slat conveyor, lifting aids, workstation and kitting design, andon
- Deliverables
- Line installed in phases, SOPs, training
- Indicative
- 5–8 months, phased around production
Representative scopeAppliance manufacturer
Conveyorised assembly and test line for a localised product
A new line for a localised product with integrated testing and packing.
- Scope
- Line balancing, pallet/belt conveyor, ESD stations, safety and function test integration, packing conveyor
- Deliverables
- Line, test-data logging, SOPs, training
- Indicative
- 4–6 months from design freeze
Representative scopeElectrical products
Switchgear assembly cell with torque and test traceability
U-cell assembly with error-proofing for an electrical products manufacturer.
- Scope
- U-cell layout, ergonomic workstations, torque-controlled screwing, test station, pick-to-light
- Deliverables
- Cell, error-proofing validation, standard work
- Indicative
- 8–12 weeks from design freeze
Representative scopeManufacturing stores
Stores re-layout with racking and a kitting area
Re-layout of a manufacturer's stores to cut picking time and feed the line.
- Scope
- SKU analysis, layout, selective racking, flow racks, kitting area, trolley routes
- Deliverables
- Layout, installed racking with signage, kitting SOPs
- Indicative
- 6–10 weeks after layout freeze
Representative scopeDistribution warehouse
Mezzanine and packing conveyor for a distribution centre
Adding storage and packing capacity inside an existing building.
- Scope
- Mezzanine design, shelving, packing stations, dispatch conveyor
- Deliverables
- Installed mezzanine and conveyor, load documentation, training
- Indicative
- 8–12 weeks after design freeze
